Unplanned packaging downtime costs thousands in lost output and wasted materials. A disciplined preventive maintenance schedule ensures continuous uptime and extends machinery service life.
1. Daily Shift Checks
Before and after every production shift, operators should verify pneumatic operating pressure, clean sealing jaws of film buildup, and ensure optical eye-mark registration sensors are clean.
- •Check air pressure regulators for correct operating PSI (typically 6 - 8 Bar).
- •Wipe Teflon sealing strips and heating elements with designated non-abrasive cleaners.
- •Verify emergency stop switches, interlock safety doors, and optical light curtains.
2. Weekly Lubrication & Drive Belt Inspections
Inspect conveyor belt tracking, apply food-grade lubricants to drive chains, and check vacuum pump oil levels and exhaust filters.
Conclusion
Maintaining structured maintenance logs and keeping genuine spares on hand prevents over 90% of sudden packaging line stoppages.


